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Industrial Scale Sterilization Microwave Drying and UV Sterilization Equipment
Working principle
Microwave drying utilizes the dielectric loss effect generated by the interaction between microwaves (electromagnetic waves with a frequency range typically of 300 MHz to 300 GHz) and materials. It causes polar molecules (such as water molecules) inside the materials to vibrate at high speeds, generating heat through friction, thereby achieving water evaporation and drying. Its core features are non-contact heating and selective heating-microwaves can penetrate the surface of materials and act directly on internal polar molecules, causing the material to heat uniformly from the inside out, avoiding the problem of "surface overheating and internal lag" in traditional heating.
Application of BSCZ Microwave drying equipment:
1. Microwave drying is widely used in the following fields, leveraging its high efficiency, uniformity, and low-temperature drying characteristics to address the pain points of traditional processes:
1. Food Industry:
(1). Rapid drying and sterilization of grains, nuts, and fruit slices (e.g., microwave roasting of coffee beans);
(2). Low-temperature dehydration of meat and aquatic products (preserving nutrients and texture);
(3). Puffing and drying of instant foods (e.g., seasoning packets for instant noodles).
2. Pharmaceuticals and Biologics:
(1). Drying of traditional Chinese medicine decoction pieces and plant extracts (avoiding thermal decomposition of active ingredients);
(2). Vacuum microwave drying of heat-sensitive biologics such as enzymes and vaccines.
3. Chemical and Materials Industry:
(1). Drying of ceramic green bodies and catalyst supports (reducing cracking and energy consumption);
(2). Precision drying of electronic components and polymer films (high uniformity requirements).
4. Agriculture and Forestry:
(1). Seed drying (maintaining germination rate);
(2). Wood drying (reducing moisture content and minimizing deformation/cracking).
5. Environmental Protection and New Energy:
(1). Sludge dewatering and microwave-assisted pyrolysis of industrial waste;
(2). Rapid drying of lithium battery electrode materials and energy storage media.
Technical data of BSMW :
| Parameter category | |
| Microwave frequency | Common industrial frequencies: 915 MHz (high-power equipment, deep penetration) and 2450 MHz (household/small-scale equipment). |
| Output power | Power range: Laboratory scale (0.1-2 kW), industrial scale (10-500 kW and above). |
| Temperature control | Temperature accuracy: ±1-5°C, with real-time monitoring and feedback control; range: ambient temperature-200°C (extendable to higher temperatures). |
| Drying time | Drying time: 50%-80% shorter than traditional drying (depending on material thickness, moisture content, and microwave power). |
| Material thickness | Recommended single-layer thickness: 0.5-10 cm (matched to microwave penetration depth to avoid insufficient internal heating). |
| Vacuum degree | Vacuum level (for vacuum microave drying): 10-100 Pa (reducing evaporation temperature for heat-sensitive materials). |
| Energy efficiency | Thermal efficiency: 70%-90% (traditional hot air drying: 30%-50%). |
| Equipment type | Equipment types: Chamber type, tunnel type, fluidized bed type, vacuum type, etc., supporting customized production line integration. |
Our company-Brightsaill Machinery Co., Ltd is focus on the research of powder equipment, such as roasting machine, chemical powder mixer machine, detergent powder mixing machine... etc. Our products can be applied in food, medicine, chemical and other industries and had won a good reputation.
After 15 year's development and accumulation, our company has been one of the most influential equipment manufacturers in the industry. And we wish to grow up and develop together with all new and old customers.
* Inquiry and consulting support WITHIN 24 HOURS
* Sample testing support.
* View our Factory.
* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.
91.8% Response Rate
91.8% Response Rate
91.8% Response Rate
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